You want to automate your process yourself but have no programming knowledge? No problem!
No-Code Process Engineering
with PromasCS
Intuitive complete solution
PromasCS offers an intuitive, modern and configurable complete solution that is easy to use. Thanks to the user-friendly interface, our solution enables system users to get used to it incredibly quickly. Our principle is Simple but Awesome!
No-Code Process engineering
Would you like to automate your process yourself but have no programming knowledge? No problem with PromasCS. Thanks to the highly standardized architecture, you can design your processes yourself and define complete production processes using drag-and-drop and a no-code approach - directly on site at the system's control panel.
Teach-In
Our innovative teach-in function enables the system operator to carry out the process manually. Thanks to our teach-in function, this is recorded using macros and an automated, retrievable process is generated from it. This means you can run through your 'Golden Batch' manually and then have it run automatically.
Scalable
PromasCS is scalable and grows with YOUR requirements – from a simple plant control system to a complete MES system. Our solution adapts flexibly to your individual needs and offers you maximum adaptability and future security.
Tailored
PromasCS is specifically tailored to the demanding production processes in the pharmaceutical, chemical, cosmetic and food sectors. With our many years of industry experience, we develop tailor-made solutions that meet the highest quality and safety standards and optimally support your production processes.
Electronic Records
PromasCS offers electronic recording and documentation (EBR) according to FDA 21 CFR Part 11. Our solution ensures complete, secure and compliant recording of all production data, thereby meeting the highest quality and safety standards.
Minimal validation
Our fully qualified basic software guarantees minimal validation effort in the project. With PromasCS you save valuable time and resources because our solution has already been comprehensively tested and qualified to meet the highest quality and safety standards.
Developed from practice
PromasCS was developed based on the experience and requirements of production and practice. Our solutions are practice-oriented and arise from in-depth knowledge of the real challenges in production in order to offer you reliable and efficient automation.
PromasCS – An ecosystem from the control level to the MES according to ISA-95
PromasCS combines the control level, process control level (operating and monitoring) and the Manufacturing Execution System (MES) in a single, seamlessly integrated platform. Our system covers levels 1 to 3 of the ISA-95 automation standard and enables consistent integration - from the measured value at the field level to the organization and visualization at the MES level.
With PromasCS you can fully record, evaluate and analyze all data from the field level to the highest organizational level. Thanks to the integrated, web-based Business Intelligence (BI) module, data can be visualized in a user-friendly manner and used for well-founded decisions. Our solution supports the entire process - from production planning to precise process control.
PromasCS is modular and FDA 21 CFR Part 11 compliant, making it particularly suitable for use in regulated industries.
With our production management system PromasCS, you get software that perfectly maps your manufacturing process. Our all-in-one solution takes into account all relevant guidelines, regulations and quality standards to ensure the highest quality and compliance. We work with standardized software and hardware solutions that can be individually adapted to your production requirements. This is how we ensure that your processes run efficiently and reliably.PromasCS offers a comprehensive solution for integrating all production areas below the ERP level. Thanks to its modular structure as a SCADA, batch and MES system, PromasCS can be flexibly adapted to your needs. The best thing about it? PromasCS is FDA 21 CFR Part 11 compliant and therefore ideal for the highly regulated pharmaceutical sector.
Would you like to automate your process yourself but have no programming knowledge? No problem with PromasCS. Thanks to the highly standardized architecture, you can design your processes yourself and define complete production processes using drag-and-drop and a no-code approach - directly on site at the system's control panel.
Drag-n-Drop Process Editor – Intuitive creation of processes
With our drag-n-drop based process editor, the creation of production and cleaning processes is very user-friendly.
- Prefabricated modular system of functions with expansion options
- An automatic plausibility check and batch release function ensures the consistency of raw material usage.
- Create complex batch recipes with jumps, loops and parallel steps for demanding production processes.
Process control from the flow chart
With our unique and intuitive HMI representation of the production process, you can easily carry out the process. The user-friendliness is made possible by a flow chart representation. Our solution offers you a visual, user-friendly interface that enables you to control and monitor production processes efficiently. Benefit from seamless integration and optimized usability that takes your production processes to a new level.
Performance and process analysis
With our Business Intelligence module, you can display all the KPIs of your production process in a user-friendly manner. The web-based interface also allows access to this data from tablets. Information ranges from OEE to process-related field data. This type of process mining offers a fundamental basis for the process-optimizing evaluation of your plant data.
- Availability: Capture productive time within the planned occupancy time and maximize asset availability.
- Quality: Analyze the bulk quantity (good) produced minus the loss and continuously improve product quality.
Our Performance Analysis provides deep insights into your production processes, supported by precise data and an intuitive user interface.
Material tracking
Material tracking in PromasCS offers complete traceability of all raw materials and finished products. Visually track the path of each material from delivery to the finished product.
- Chronological presentation: Clear overview of the entire production chain.
- Proof of use: traceability of raw materials in the batches.
- Detailed material information: Comprehensive data on material number, designation, batch and more.
- Transparency: Identify weak points and optimization potential.
- Quality assurance: Ensure that only approved materials are used.
- Efficient traceability: Quick identification of affected batches in the event of quality problems.
PromasCS Modules
PromasCS offers a comprehensive and intuitive all-in-one solution for automating and optimizing your production processes. Our software covers all levels of the production chain, from raw material management to final packaging, and is specifically tailored to the needs of the pharmaceutical, chemical, cosmetic and food industries.
The added value for our customers comes from:
- Fast training thanks to intuitive user interface
- Processes can be designed independently even without programming knowledge
- Compatibility: Thanks to our standardized interface, the PromasCS Application Integration Layer, you can easily connect all third-party systems such as ERP systems, cloud applications, Power BI and many other solutions with PromasCS to ensure high-performance data exchange.
- Integrated ecosystem: PromasCS offers you a comprehensive ecosystem for the control level, process control level and MES (Manufacturing Execution System). This means that only one training of your operating staff is required for a single, central system.
- Scalability and flexibility: Whether it is a small laboratory system or a complete production chain – with our modular system you only pay for the functions you actually need. This means there is a suitable solution for every application.
PromasCS supports your business goals:
- Increasing production efficiency
- Minimize validation effort
- Optimize your entire business processes
Business Intelligence
- Key Performance Indicator (KPI) / Overall Equipment Effectiveness (OEE) implementation according to industry standard VDMA 66412-1
- Manual / automatic detection and recording of the operating mode
- Interface for analyzing and displaying KPI / OEE data
Process Analysis
- Presentation of deviations in relation to reference batches
- Support with CIP (continuous improvement process) through weak point analysis and process optimization
Compounding Control
- Scalable / fixed batch sizes for reproducible processes
- Automatic control of production and cleaning processes
- Locking of used equipment according to status and product/cleaning matrix
- Query and change the asset status directly in the process
- Complete documentation of all production steps (EBR)
Manufacturing Equipment
- Fully integrated resource management to display and monitor the required raw materials
- Online checking of equipment status during the manufacturing process
- System-guided work instructions
- Equipment identification (e.g. barcode, RFID)
Warehouse & Material
- Support for variable drug concentrations
- Consideration of ingredients of previously weighed raw materials
- Prioritization of the withdrawal containers depending on the shelf life / use-by date
- System-guided calibration or work instructions
Filling & Packaging
- Fully integrated supply of bottling plants
- Automatic locking based on quality release and cleaning status
- Definition and identification (barcode) of packaging materials
- Equipment identification (barcode) for equipping the filling plant
- Management of electronic instructions for setup, filling or cleaning processes
Bulk Tank
- Storage of production batches (bulk goods) in stationary or mobile bulk tanks
- Management, calculation and monitoring of the shelf life / use-by date
- Support for fully automated cleaning control via Visual Process
- Monitoring of cleaning and sterilization status
Weighing & Dispensing
- Intuitive workflow for guided operation through the entire weighing process
Batch Dosing
- Fully integrated dosing system for central raw material supply to mixing lines and dispensing points
- Coordination and prioritization of dosing requirements
- Monitoring and locking depending on the expiration date
- Automatic locking of raw material tanks
Confirmation Terminal
- Integration of existing systems into paperless documentation (EBR) – without interfering with the existing automation
- Electronic manufacturing instructions guide the operator step by step through the manufacturing process
- Implementation is documented in the electronic batch record (EBR)
- Raw material acknowledgement via barcode to ensure raw material / batch allocation
Preventive Maintenance
- Management of maintenance and repair tasks based on operating hours, switching cycles or time intervals
- Increased operational reliability, optimized replacement intervals and reduction of unplanned downtimes
- Saving time and material costs
- Deposit of work instructions and technical documents relating to tasks or equipment
Enterprise Integration
- Interfaces to ERP / LIMS / DMS systems based on various standard technologies such as web services and databases